Belt Sorter
Belt Sorter
SBS-4001 MAXIMA Full Colour Belt Type CCD Camera Sorters
What is it ?
The SPECTRUM SBS-4001 MAXIMA series Trichromatic, RGB (Red, Green, Blue), CCD Camera based color sorters are the culmination of the efforts of constant R & D in color sorting systems, of over two decades at SPECTRUM INDUSTRIES.
How it works ?
The SBS-4001 PRISMA use advanced digital 2048 pixel CCD Line Scan Cameras that produce a very high resolution image of the object.
The SBS-4001 MAXIMA use advanced 5400 pixel x 3, Tri-linear RGB, CCD Line Scan Cameras to scan the product in the Red, Green and Blue region of light in order to identify even subtle defects in product quality.
The machines have LED Solid State Lighting that provides High Intensity long life stable lightning.
Large Format Lenses with digital automatic LED backlights are employed to ensure highest quality imaging of the product, that is also displayed on a 15” Colour LED TFT screen, for online viewing and monitoring of the product. The resultant data is compared with pre-set parameters, to reject the defective product using ultra-fast, long life, custom designed pneumatic ejectors.
The machines have the ability to detect and reject over 200,000 objects/minute with a defect size of even 0.025mm sq. They are fully computer controlled with automatic calibration and self-check procedures.
Instant change over from one product sort to another is possible, using pre-stored sorting Algorithms. As well as non-free flowing material such as Raisins, Fresh and Dehydrated Vegetables such as Onion, Garlic, carrot cubes etc.
Features
- High Resolution Monochromatic 2048 pixels CCD Cameras or 5400 pixels 3, tri-linear Full Colour CCD Camera.
- Monochromatic or Penta-chromatic LED Solid state high intensity long life stable lightning.
- On-line live visual display of product being sorted on 15” Colour LED TFT screen.
- Ultra-fast long life pneumatic ejectors with response time of 1ms and life of up to 5 billion cycles.
- Automatic cleaning of viewing area by wiper system.
- Automatic online calibration with self-check procedures.
- Fully computer controlled.
Benefits
- Optical sorting helps improve product quality,
- Maximize throughput
- Increase yields while
Application Industries
- Food Processing
- Grains Processing
- Plastic Recycling
- Tobacco
- Cashew Processing
- Rice
- Wheat
- Barley
- Groundnut
Technical Features
Air Requirement | |
Pressure | 7 Bar(100 PSI) |
Consumption | 15-50 Ltr/sec(32-110cfm) approximate, depending upon the rejection rate. |
Air Quality | Free of Oil, water and dirt |
Electrical Requirement | |
Voltage | 110/230 V A.C. Three Phase |
Frequency | 50/60 Hz |
Power | 2-5 Kw |
Note :
- Capacities are only indicative and have been specified for Wheat only and therefore may vary for different commodities.
- In View of Improvements in design, Specifications are subject to change without prior notice.
Kaju Color Sorter Machine
The new revolution in Kaju Color Sorter Machine
SPECTRUM Industries has a range of Colour Sorters which are custom designed for processing Cashewnut kernels which are large and irregular in size while being extremely brittle in nature.
The SPECTRUM S-4001 MAXIMA RGB Full Colour Camera Sorters for Cashew processing are used for sorting the whole peeled from the and unpeeled cashewnut kernels as well as for sorting the Whites from the Scorched, and the various grades of Splits and brokens such as LWP, SWP, Baby bits etc.
They are also able to sperate the kernels by size one grade at a time for grading the cashew kernels into various gardes such as 180, 240, 320, 400, 450 500 etc. while minimising breakage due to the unique ski slope outlet spout design.
The unique features of spot size identification allows the machine to sperate the completely dark defects from the spotted defects based on the size of the defects so that they can be used for dicing and recovery of the good portions of the kernels.
SPECTRUM Colour Sorters are available in various capacities from 1 to 10chute versions meeting the needs of small Cashew Processors to that of large Mills that require much higher production capacities.
Our latest offering the S-4001 MAXIMA use advanced 5400 pixel x 3, Full Colour Tri-linear RGB, CCD Line Scan Cameras to scan the product in the Red, Green and Blue region of light in order to identify even subtle defects in product quality.
The S-4001 MAXIMA is available with Penta-chromatic, LED Solid State High Intensity lighting for far sharp illumination of the product being sorted. The combination provides high resolution imaging to identify and reject even subtle couloir defects which are precisely ejected using ultra-fast, long life custom designed pneumatic ejectors.
The machine the ability to sort different grades of Cashewnut kernels with ease simply by means of recalling respective pre-stored programs without any requirement whatsoever to change the lightning or any other settings on the machine.
Commissioning & Installation
- On Site Installation and Training Service by our professional engineer.
- Study and Learn the Machine Operation in Our Factory.
- Responsive in 24 hours: Telephone, Email, Video or On Site Solutions by our Technical Experts.
After Sales Services
- With presence in various countries, Spectrum Industries is strongly committed to being close to the customer.
- Through cooperation with loyal and carefully evaluated and trained local employees and partners, Spectrum managed to provide fast, competent and rooted services in the context of customers.
- Application centre in Mangalore production base offer demo machines for tests and comparison.
- A strong central technical team in India is supporting local channels with training, advice and technical support.
- Under normal working circumstances, Spectrum machines enjoy 1 year of full warranty and a lifelong warranty on the machine structure from the date of purchase.
- Service line is available for emergency support.
- Spectrum products will be serviced and supported wherever customers are located.
- Through the global Spectrum network and from Spectrum technical experts, training on Spectrum machines is available worldwide.
Packing & Shipping
- Machines are carefully packaged to endure transportation under harsh conditions.
- Handling instructions are designed to protect the machine in the critical moments during transportation, unloading and installation.
Coffee Bean Sorting Machine
The new revolution in Coffee Bean Sorting
SPECTRUM Industries has over two and half decades Our of experience in designing and developing Colour Sorters for the Coffee processing Industry.
SPECTRUM Colour Sorters deliver high throughput with consistent quality by removing unwanted contaminants precisely while removing black and discolored defects, as well as moldy, sour and foxy beans and insect damaged coffee beans.
They can also be used at the farm gate level, Mills and at Roasteries for sorting a variety of coffee beans, from semi washed to fully washed, sun-dried, green coffee beans and roasted beans for processing both Robusta and Arabic varieties.
They are available in 1 to 10chute versions that meet any requirement of production capacity from sorting of small micro lots to bulk coffee processing by large Coffee Mills, ensuring the highest quality standards for coffee bean quality that the discerning coffee consumer market today desires.
Our latest offering the S-4001 MAXIMA use advanced 5400 pixel x 3, Full Colour Tri-linear RGB, CCD Line Scan Cameras to scan the product in the Red, Green and Blue region of light in order to identify even subtle defects in product quality.
The S-4001 MAXIMA is available with Penta-chromatic, LED Solid State High Intensity lighting for far sharp illumination of the product being sorted. The combination provides high resolution imaging to identify and reject even subtle couloir defects which are precisely ejected using ultra-fast, long life custom designed pneumatic ejectors.
The S-4001 MAXIMA has the ability to detect and reject over 200,000 objects/minute with a defect size of even 0.025mm sq. The machine the ability to sort different grades of coffee and different varieties such as Robusta or Arabica with ease just by means of recalling respective pre-stored programs without any requirement whatsoever to change the lightning or any other settings on the machine.
Commissioning & Installation
- On Site Installation and Training Service by our professional engineer.
- Study and Learn the Machine Operation in Our Factory.
- Responsive in 24 hours: Telephone, Email, Video or On Site Solutions by our Technical Experts.
After Sales Services
- With presence in various countries, Spectrum Industries is strongly committed to being close to the customer.
- Through cooperation with loyal and carefully evaluated and trained local employees and partners, Spectrum managed to provide fast, competent and rooted services in the context of customers.
- Application centre in Mangalore production base offer demo machines for tests and comparison.
- A strong central technical team in India is supporting local channels with training, advice and technical support.
- Under normal working circumstances, Spectrum machines enjoy 1 year of full warranty and a lifelong warranty on the machine structure from the date of purchase.
- Service line is available for emergency support.
- Spectrum products will be serviced and supported wherever customers are located.
- Through the global Spectrum network and from Spectrum technical experts, training on Spectrum machines is available worldwide.
Packing & Shipping
- Machines are carefully packaged to endure transportation under harsh conditions.
- Handling instructions are designed to protect the machine in the critical moments during transportation, unloading and installation.